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Mastercam – How an Aerospace Machine Shop Tackles Complex 5‑Axis Parts – April 2026

Inside an aerospace shop built for complexity.

We recently visited Boulevard Machine in Westfield, Massachusetts – an aerospace and defense manufacturer taking on some of today’s most challenging components across aviation, defense, space, and satellite applications.

Under the leadership of Susan Kasa, President, Boulevard Machine continues to invest heavily in both people and technology to stay ahead of increasingly demanding work.

That focus comes to life on the shop floor, where Kristian Kasa, CNC Programmer, applies advanced Mastercam programming to complex, multi‑station 5‑axis parts with tight clearances and zero room for error.

Supporting that technical depth is a forward‑looking strategy led by Mark Eckstrom, Director of Business Development, helping guide investments that keep the shop competitive today, and positioned for what’s next.

From shrink‑fit tooling to fully integrated Mastercam machine simulation, this team combines skilled people, advanced programming, and smart investment to confidently tackle the toughest work.

Mastercam – Powering Aerospace & Defense with Precision: Inside Boulevard Machine – April 2026

As President of Boulevard Machine, Susan Kasa leads a woman‑owned manufacturing company with deep roots and a forward‑looking vision.

Building on a family business that dates back to the 1950s, Susan has grown Boulevard into a trusted partner for the defense, aerospace, and advanced manufacturing industries, where precision, reliability, and delivery are mission‑critical.

What truly sets Boulevard Machine apart is its people. Susan and her leadership team, alongside team members like Marc Eckstrom, Director of Business Development, foster a collaborative environment where machinists, programmers, and leadership work together toward a shared goal: delivering complex, high‑quality parts on time, every time.

By investing in cutting‑edge machines, ongoing training, and advanced software like Mastercam, Boulevard Machine continues to push the limits of multiaxis machining while staying ahead of customer demands.

We are proud to close out Women’s History Month by recognizing leaders like Susan Kasa and the teams they empower.

2024 Economic Outlook

There’s Uncertainty, but Also General Optimism About the Year Ahead
By George O’Brien
January 4, 2024

“Commercial aerospace had come to a virtual standstill for many suppliers, and they had to reinvent the wheel for themselves. But we’re starting to see a comeback to pre-pandemic levels.”

Manufacturing in Focus

Machining The Future
November, 2023
A focus Media Group Publication
Written by Pauline Müller

“Many of our machinists
move between departments.
They’re very adept at what
they do, and they all have
enormous passion.”

“Boulevard Machine is at the heart of
East Coast manufacturing action.”

 
Blvd-winner-web

MassEcon

Thursday, April 6, 2023

The 19th Annual Team Massachusetts Economic Impact Awards honored 14 companies contributing to the Massachusetts economy. These are their stories.

 

The Republican – MassLive

Sunday, February 19, 2023

Outlook 2023

Space is a huge market for a lot of us…

 

BusinessWest

Monday, January 9, 2023

Economic Outlook 2023

Talking the Talk

Roundtable Panelists Note Opportunities, Challenges for Year Ahead

 

The Westfield News

Gearing up for growth
Monday, October 3, 2022

Boulevard Machine Open House September 22, 2022

Boulevard Machine has new, modern facility in city

 

22 News WWLP.COM – Boulevard Machine Open House – September 22, 2022

Boulevard Machines in Westfield hosts an open house and car show at the new facility on 22 News – WWLP.COM

The Republican

4 WMass firms receive $556K in grants
Monday, February 14, 2022

Boulevard Machine to use $95,838 for new machine tooling equipment

HAAS VF-5SS

Video featuring Susan Kasa, Owner of Boulevard Machine and Gear

East West Exchange

Video featuring Susan Kasa, Owner of Boulevard Machine and Gear

Aerospace Manufacturing and Design

Shrinking leads to expansion
May-June, 2021

Boulevard Machine & Gear grows by investing in Haimer shrink-fit technology

Modern Machine Shop

Wednesday, May 5, 2021


Haimer Shrink Fit Toolholders Raise Boulevard’s Feed Rates

Haimer-USA.com

Modernizing and Investing at Boulevard Machine & Gear

The Republican

SPRINGFIELD
Monday, Feb 1, 2021
In 4th quarter, Mass. GDP growth outpaced nation
Report: Sharp downturn seen from 3rd quarter
By Jim Kinney

View the Article >
or Download PDF >

BusinessWest.com

Boulevard Machine & Gear Moves Headquarters to Larger Space in Westfield

View the Article >

ACM Corporate Video

March 19, 2020

MassLive.com

Boulevard Machine & Gear graduated from Valley Venture Mentors Manufacturing Accelerator program with eye toward being the best in the world

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Amp It Up! Your Future is in Manufacturing.

Video featuring Susan Kasa, Owner of Boulevard Machine and Gear

2015 Plan for Progress

The role of business in the 2015 Plan for Progress from the Pioneer Valley Planning Commission is examined by Rick Sullivan from the Economic Development Council, Susan Kasa of Boulevard Machine and Gear of Springfield, and Delcie Bean of Paragus Strategic IT in Hadley.

Watch the Video >

Boulevard Machine & Gear: Friend of SAM

Nominated by Knox Trail Sno-Riders, the 2015 Friend of SAM Award was presented to Susan Kasa owner of Boulevard Machine & Gear.

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Chicopee Comp Machine Tool Technology Program

Boulevard Machine & Gear was featured in the brochure for incoming Career & Technical Education (CTE) freshman at Chicopee Comprehensive High School.

View the Brochure >

Boulevard Machine & Gear was featured in
The Gateway Magazine May 2014 Issue

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Boulevard Machine & Gear was featured in The Republican

UMass, Precision Manufacturers Share Ideas at Trade Gathering

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Boulevard Machine & Gear was featured in The Sunday Republican

Manufacturing had a small rebound in 2011, looks to a solid 2012

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Boulevard Machine & Gear was featured in BusinessWest

Prototype for Progress Cover Story – July, 2010

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Boulevard Machine and Gear was featured in
Women’s Enterprise USA Magazine.

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